800-775-1651

CNC Milling

Saturn Industries Inc. is today's leader in CNC Milling Part Manufacturing. Our knowledgeable staff and state of the art machinery makes our services superior in our industry. We are equipped with 5 Axis Positional / Simultaneous High Speed machinery. We offer Prototyping services to large quantity production runs. We offer CNC Milling machining services for the medical, aerospace, automotive, electronic and EDM industries.

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Machining Processes Include:

Boring

Counter Boring

Cutting

Counter Sinking

Drilling

Pocketing

Profiling

Reaming

Tapping

Thread Milling

Materials:

Aluminum

Alloy Steels

Copper Graphite

Stainless Steel

Brass

Copper

Bronze Alloys

Nylon

Steel

Acetal

Carbon Steel

Iron

Polycarbonate

Acrylic

Teflon

Titanium

ABS

Molybdenum

Stellite

Tin

Titanium

Tungsten

Copper Tungsten

Silver Tungsten

Zinc

Graphite

Sterling Silver

Peek

Plastics

Polyethylene

PVDF

Equipment:

Machinery

CNC Milling Centers

Conventional Mills

Machinery Specs

30 HP

40K RPM

1400 IPM

Capabilities

Computer Controlled Lathes

CNC and Conventional Turning/Milling

CAD/CAM/SolidWorks/Esprit Programming/Designing Services

3D Part Reverse Imagining/ Engineering

High Pressure Coolant Systems TSC/HSM

Variable Spindle Speeds

Dust Collection

Power Table Feeds

High Speed Machining

Machine Fixturing:

Vacuum Hold Down

General Fixturing and Tooling

Machine Cutters:

Ednmill – Used for most milling – creates walls with straight 90 degree edges and sharp corners at the bottom of recesses.

Chamfer Endmill – creates 45 degree bevels on the top edge of a wall or recess.

Grooving Endmill – creates rectangular grooves in side walls.

Ball mill – creates rounded edges at the bottom edges of a recess.

Rounding endmill – creates rounded edges at the top edge.

Angle endmill – creates walls at angles other than 90 degrees and , not shown, a conventional drill.

Face mill, Twist Mill, Burrs Mill, Reamer, Tap, Counter bore, Bullnose, Radius Cutter.

Cutting Tool Material:

High Speed Steel (HSS)

Carbide

Carbon Steel

Cobalt High Speed Steel

Vise:

Chick

Machine Axis:

3 Axis / 5 axis Positional / Simultaneous

3 Axis Part Length:

Max: 40” L

3 Axis Part Width:

Max: 24” W

3 Axis Part Height:

Max: 24” H

5 Axis Part Length:

Max: 18” L

5 Axis Part Width:

Max: 18” W

5 Axis Part Height:

Max: 15”

Applications:

Motorcycle Parts

Molds

Automotive Parts

Toy Parts

Machined Components

Standoffs

Electrodes

Fittings

Bushings

Spacers

Valves

Turbine Components

Engine Components

Fasteners

Sockets

Hydraulic Parts

Turbo Machinery Parts

Construction Equipment

Plastic Injection Molds

Industries:

Automotive

Aerospace

Military/Defense

Construction

EDM

Mining

Marine

Industrial

Medical

Molding

Production Capabilities:

Prototyping

1 Part Minimum

Low Quantity Runs

Large Quantity Runs

High Production Volume

Large Scale Production

Quoting/Delivery:

Quotes based on each job request

Quick Quoting/Turnarounds

Rush Service Available upon request

Certifications:

ISO 9001:2008