CNC Milling Services

Saturn Industries Inc. is today’s leader in CNC Milling Part Manufacturing. Our knowledgeable staff and state of the art machinery makes our services superior in the industry. We are equipped with 5 Axis Positional / Simultaneous High Speed machinery. We offer Prototyping services to large quantity production runs.

CNC Milling at Saturn Industries

CNC milling is a subtractive manufacturing process that uses 3-axis milling and 5-axis indexed milling processes to rapidly cut graphite and metal blocks into final parts. As the CNC mills, the rotating cutting tool moves around the workpiece, which remains fixed to a bed. Mills are all-purpose CNC machines that can handle most any machining process. Saturn Industries also offers CNC Turning and CNC Grinding services.

Benefits of CNC Milling

Milling has several advantages over other manufacturing processes. It is cost effective for short runs. Complex shapes and high dimensional tolerances are possible. Smooth finishes can be achieved. Computer Numerical Control (CNS) milling can produce most 2D or 3D shapes provided that the rotating cutting tools can reach the material to be removed. Examples of parts include engine components, mold tooling, complex mechanisms, enclosures, etc. You can learn more about CNC milling at Thomas.net.

Saturn Industries’ can produce custom prototypes and end-use production parts. Using our 3-axis milling and 5-axis indexed CNC milling processes, we can manufacture parts from more than 30 graphite and other metals with turnaround as short as 1 day.

Materials

This machining process can handle most rigid materials including most metals: Aluminum, Stainless Steel, Copper, Steel, Brass, Titanium, Sterling Silver, Bronze, and graphite. See our complete list of materials below.

Design Considerations

• Corner radii of 10% or more of wall height is ideal.
• Avoid flimsy shapes.
• Provide shapes that are practical to hold during machining, such as straight edges.
• As the milling process applies pressure to the material, weak shapes are difficult to machine, such as long thin shapes and thin walls.
• Generates a cut surface with a visible pattern resulting from the rotation and movement of the cutter.
• We stock a wide variety of materials, use state-of-the-art machines and diligently follow all design specifications.

Saturn Industries, is constantly striving to improve and optimize our processes and maximize customer convenience. Our customers range from inventors to businesses to government agencies. We are focused on quality and customer service.

Machining Processes Include:

Boring
Counter Boring
Cutting
Counter Sinking

Drilling
Pocketing
Profiling

Reaming
Tapping
Thread Milling

Let Saturn Industries Quote Your CNC Milling Project

We can quote your job using conventional CAD files, fill out our simple form and we will contact you with a competitive quote.

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Precision CNC Milling Services at Saturn Industries in Hudson NY
Close-up of CNC Milling Service at Saturn Industries in Hudson NY
CNC Milling Service at Saturn Industries in Hudson NY

CNC Milling Materials

Aluminum
Alloy Steels
Copper Graphite
Stainless Steel
Brass
Copper
Bronze Alloys

Nylon
Steel
Acetal
Carbon Steel
Iron
Polycarbonate

Acrylic
Teflon
Titanium
ABS
Molybdenum
Stellite

Tin
Titanium
Tungsten
Copper Tungsten
Silver Tungsten
Zinc

Graphite
Sterling Silver
Peek
Plastics
Polyethylene
PVDF

CNC Milling Equipment

Machinery

CNC Milling Centers
Conventional Mills

Machinery Specs

30 HP
40K RPM
1400 IPM

Capabilities

Computer Controlled Lathes
CNC and Conventional Turning/Milling
CAD/CAM/SolidWorks/Esprit Programming/Designing Services
3D Part Reverse Imagining/ Engineering
High Pressure Coolant Systems TSC/HSM
Variable Spindle Speeds
Dust Collection
Power Table Feeds
High Speed Machining

Machine Fixturing:

Vacuum Hold Down
General Fixturing and Tooling

Machine Cutters:

Ednmill – Used for most milling – creates walls with straight 90 degree edges and sharp corners at the bottom of recesses.
Chamfer Endmill – creates 45 degree bevels on the top edge of a wall or recess.
Grooving Endmill – creates rectangular grooves in side walls.
Ball mill – creates rounded edges at the bottom edges of a recess.
Rounding endmill – creates rounded edges at the top edge.
Angle endmill – creates walls at angles other than 90 degrees and , not shown, a conventional drill.
Face mill, Twist Mill, Burrs Mill, Reamer, Tap, Counter bore, Bullnose, Radius Cutter.

Cutting Tool Materials:

High Speed Steel (HSS)
Carbide
Carbon Steel
Cobalt High Speed Steel

Vise:

Chick

Machine Axis:

3 Axis / 5 axis Positional / Simultaneous

3 Axis Part Length:

Max: 40” L

3 Axis Part Width:

Max: 24” W

3 Axis Part Height:

Max: 24” H

5 Axis Part Length:

Max: 18” L

5 Axis Part Width:

Max: 18” W

5 Axis Part Height:

Max: 15”

CNC Milling Applications

Motorcycle Parts
Molds
Automotive Parts
Toy Parts
Machined Components
Standoffs
Electrodes

Fittings
Bushings
Spacers
Valves
Turbine Components
Engine Components
Fasteners

Sockets
Hydraulic Parts
Turbo Machinery Parts
Construction Equipment
Plastic Injection Molds

Industries Served

Automotive
Aerospace
Military/Defense
Construction
EDM

Mining
Marine
Industrial
Medical
Molding

Production Capabilities:

Prototyping
1 Part Minimum
Low Quantity Runs
Large Quantity Runs
High Production Volume
Large Scale Production

Quoting/Delivery:

Quotes based on each job request
Quick Quoting/Turnarounds
Rush Service Available upon request

Certifications:

ISO 9001:2015