CNC Milling2018-07-16T18:41:26+00:00

CNC Milling

Saturn Industries Inc. is today’s leader in CNC Milling Part Manufacturing. Our knowledgeable staff and state of the art machinery makes our services superior in our industry. We are equipped with 5 Axis Positional / Simultaneous High Speed machinery. We offer Prototyping services to large quantity production runs. We offer CNC Milling machining services for the medical, aerospace, automotive, electronic and EDM industries.

Machining Processes Include:

Boring
Counter Boring
Cutting
Counter Sinking

Drilling
Pocketing
Profiling

Reaming
Tapping
Thread Milling

Materials

Aluminum
Alloy Steels
Copper Graphite
Stainless Steel
Brass
Copper
Bronze Alloys

Nylon
Steel
Acetal
Carbon Steel
Iron
Polycarbonate

Acrylic
Teflon
Titanium
ABS
Molybdenum
Stellite

Tin
Titanium
Tungsten
Copper Tungsten
Silver Tungsten
Zinc

Graphite
Sterling Silver
Peek
Plastics
Polyethylene
PVDF

Equipment

Machinery

CNC Milling Centers
Conventional Mills

Machinery Specs

30 HP
40K RPM
1400 IPM

Capabilities

Computer Controlled Lathes
CNC and Conventional Turning/Milling
CAD/CAM/SolidWorks/Esprit Programming/Designing Services
3D Part Reverse Imagining/ Engineering
High Pressure Coolant Systems TSC/HSM
Variable Spindle Speeds
Dust Collection
Power Table Feeds
High Speed Machining

Machine Fixturing:

Vacuum Hold Down
General Fixturing and Tooling

Machine Cutters:

Ednmill – Used for most milling – creates walls with straight 90 degree edges and sharp corners at the bottom of recesses.
Chamfer Endmill – creates 45 degree bevels on the top edge of a wall or recess.
Grooving Endmill – creates rectangular grooves in side walls.
Ball mill – creates rounded edges at the bottom edges of a recess.
Rounding endmill – creates rounded edges at the top edge.
Angle endmill – creates walls at angles other than 90 degrees and , not shown, a conventional drill.
Face mill, Twist Mill, Burrs Mill, Reamer, Tap, Counter bore, Bullnose, Radius Cutter.

Cutting Tool Materials:

High Speed Steel (HSS)
Carbide
Carbon Steel
Cobalt High Speed Steel

Vise:

Chick

Machine Axis:

3 Axis / 5 axis Positional / Simultaneous

3 Axis Part Length:

Max: 40” L

3 Axis Part Width:

Max: 24” W

3 Axis Part Height:

Max: 24” H

5 Axis Part Length:

Max: 18” L

5 Axis Part Width:

Max: 18” W

5 Axis Part Height:

Max: 15”

Applications

Motorcycle Parts
Molds
Automotive Parts
Toy Parts
Machined Components
Standoffs
Electrodes

Fittings
Bushings
Spacers
Valves
Turbine Components
Engine Components
Fasteners

Sockets
Hydraulic Parts
Turbo Machinery Parts
Construction Equipment
Plastic Injection Molds

Industries

Automotive
Aerospace
Military/Defense
Construction
EDM

Mining
Marine
Industrial
Medical
Molding

Production Capabilities:

Prototyping
1 Part Minimum
Low Quantity Runs
Large Quantity Runs
High Production Volume
Large Scale Production

Quoting/Delivery:

Quotes based on each job request
Quick Quoting/Turnarounds
Rush Service Available upon request

Certifications:

ISO 9001:2008